Raptor 660 frame crack repair

Notes, cautions and warnings throughout each chapter pinpoint critical information. Atv yamaha yfm660 f raptor 2002 service repair manual. The raptor 660, 700, and older yfz450 sport quads have an oil tank sits in front of the engine. Jan, 20 2001 yamaha yfm660 raptor service repair workshop manual download 1. Take the machine to a yamaha dealer or refer to the service manual for correct tightening torque. View our entire inventory of used yamaha four wheelers. Was removed from a 2003 yamaha raptor 660 2x4 yfm660r. As the truck is only 9 months old, the insurance will only pay to repair it, thus they are replacing the entire frame, yes, i said replacing. Download here 2001 2005 yamaha raptor 660 yfm660 yfm660 yfm660rn yfm660rnc atv 2001. Was removed from a 2002 yamaha raptor 660 2x4 yfm660r. Come join the discussion about troubleshooting, classifieds, performance, modifications, maintenance, and more. The unit was purchased on 111105 and other than having to rebuild a hydro motor right after the warranty expired it has been an excellent mower.

I am in the process of selling my 400ex and a possible buyer asked why he should buy my 400 when he can get a raptor 660 for the same price. I would like to know what and how i should be inspecting it before purchase. Jan 26, 2011 the interior fishplate is good and bolted securely is good. Bmw motorcycle 154 body frame 185 service 154 service 185 canam motorcycle 155 piaggio motorcycle 186 accessories 155 service 186 body frame 156 suzuki motorcycle 188 brakes 156 accessories 188 electrical 157 body frame 188 engines 157 brakes 188 fueloil 157 electrical 188. Our channel is deticated to sharing our adventures on and off the trail. I want to remove the aluminum back part of the main frame midframe. Yamaha raptor 660 service manual repair 20012005 yfm660 download here. The following pictures show the cracks in the frame and whole frame stripped down. Get the information you need to fix your atv yamaha yfm660 f raptor 2002 in just seconds in this simple to download digital pdf book. View our entire inventory of new or used yamaha atvs. To give our customers the best shopping experience, our website uses cookies. It was sleeved on the inside and welded at the seam and at holes drilled thru the tubing.

Handy thumbtabs put the chapter you need right at your fingertips. Yamaha raptor 700, raptor 660, raptor 350, raptor 250 as well as the smaller raptor 50, 80 and 90. This service manual repair manual covers every service and repair imaginable. Jorpi frame guards gytr front bumper gytr foot wells gytr rear grab bar. My mower has the rear two bag grass collector with the side mount blower. Is it ok to remove the tamper resistant torx bolts and the aluminum rear section. Genuine parts give 2002 yamaha raptor 660r yfm660rp owners the ability to repair or restore a broken down or damaged machine back to the condition it first appeared in on the showroom floor. Have anyone experienced frame cracks breaks on a fastrak 2052. I dont feel to bad about it since there is 12000 hard miles on it. View our entire inventory of new or used yamaha four. Download here 2001 2005 yamaha raptor 660 yfm 660 yfm660 yfm660rn yfm660rnc. Elevate the wheel by placing a suitable stand under the frame. I was wondering if anyone else has had trouble with their intake boot cracking. I suspected a fluid leak and when i got home i found that i was right.

If its a 1 you are a 2001if its a 4 your raptor is a 2004. Atv yamaha yfm660 f raptor 2002 workshop service repair manual fix your problems now with this instant download service manual. Remember, its always easier to prevent a breakdown than to have to repair one after it actually happens. Head porting ct racing has done significant amounts of flow bench and dyno testing to offer you the best port layout for your application. I didnt believe him but checked ebay and saw he was right. When it comes to your ford ranger, you want parts and products from only trusted brands. Yamaha raptor 660 service manual repair 20012005 yfm660. I have a raptor 660 that will not start the starter turns. Some weak points are the rod and the starter clutch. Hi guys, just taken my bike out for a spin in the hot weather were having but on the way home i noticed my front brake wasnt holding on the hills, it would get go sloppy if pulled all the way in. Check your vin number and see what the tenth digit is.

It cracked on top of the shifter, and around the corner on the back side of the case a little. Yamaha raptor 660 performance parts aftermarket parts. Jun 17, 20 2006 raptor 660 was backfiring and popping. Raptor 660 web camshaft available in mx, tt flat track, or hirev drag builds. Yamaha raptor yfm660r yfm 660 660r yfm660 0105 service repair workshop manual service and repair. Carbon damage should be stabilized with a carbon repair right at the beginning to prevent its. Case savers free delivery possible on eligible purchases. Open to all models including the ltz 400, raptor 660, eiger 400, ltz 250, and raptor 350. To check the oil level in these machines let the engine warm up to operating temperature. This service manual repair manual covers every service and repair. The cyclepedia yamaha yfm 660 raptor service manual features detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a veteran yamaha dealer trained atv technician. Visit our yamaha raptor accessories page to find more options for your exact make and model year. Atv yamaha yfm660 f raptor 2002 service manual has easy to read text sections.

Jun 29, 2011 i found a crack on each of the aluminum frame rails about 6 before they join the steel fame up top. This is a unidirectional bearing that locks up in one direction and spins freely in the other. Our detailed 2002 yamaha raptor 660r yfm660rp schematic diagrams make it easy to find the right oem part the first time, whether youre looking for. Yamaha yfm660r 660r raptor rear subframe sub frame. Mxa has seen a current yamaha yz450f frame with cracked welds at the.

Mar 04, 2009 i have a raptor 660 that will not start the starter turns over but the engin will not. Visit our online shop for a large choice of high quality and durable ford f150 chassis frames and rails built by top ranked companies in the aftermarket. Covers all models and versions of 20012006 yamaha raptor 660 atvs. Ok guys im thinking about swapping in the entire front aarm suspension off a 660 raptor into my club car. For further info, please contact our qualified and. Originally posted by dubbull yep tried both of them yesterday. Yamaha raptor 125, 201120, carb carburetor repair kit. Repair frame with crack by seatpost clamp bicycles stack exchange. I am not to sure what areas to shake or touch being this is my first. If i cant sell you on a good weld in fix then research a good support before your rhino turns into a axle breaking nightmare. Instant manual download 2001 2005 yamaha raptor 660 atv diy service, repair manual. High definition keyword searchable factory oem manual 358 pages. Yamaha raptor nerf bars, yamaha raptor rear grab bars, and yamaha raptor seat covers.

Finding the atv parts you need has never been easier, whether you need a powerproducing atv exhaust, upgraded fuel control for your quad or just a fresh new look with atv plastics or a graphics kit. Unplugged the parking brake cable and grounded the green w white stripe wire down by the out put sprocket and was still popping and backfiring. Numbered instructions guide you through every repair procedure step by step. Especially on a warrior that is only 1 12 years old. Jan 6, 2015 yamaha raptor 660 manual instant download. Yamaha raptor 125250 racing chassis yamaha raptor 250. Yamaha raptor 660 plastic for sale atv parts and bodies. Download yamaha raptor 660 2001 service manual, service. Share more about your favorite model including the.

Broken 660 rear diff mount fix page 2 yamaha rhino forum. Citing that he vee grooved the frame and made a root, then a finish pass about the only thing left that could have been done is to stress relieve the weld zone. There is the main frame supporting the body, driveline, and suspension, and there are several minor frames, such as window or seat frames. Browse yamaha raptor 660 four wheelers for sale on. Mine has just cracked for the second time and its only a 04. Having been in the business for over 20 years, we have been producing race winning chassis and suspension components for all types of racing, ranging from the street to off road. View and download yamaha 2004 rhino 660 yxr660fas service manual online. Carburetor carb repair rebuild kit 20012004 yamaha raptor 660 660r both carbs.

View and download yamaha raptor yfm660rp owners manual online. Raptor 660 yamaha raptor 660 riders know what kicking butt is all about, and with our fine selection of raptor 660 performance parts on hand, we aim to help you continue kicking even more tail end. Here at advance auto parts, we work with only top reliable frame repair kit product. Put your vehicle back in top shape and replace your chipped, scratched, dinged, or otherwise damaged auto body parts with the high quality and affordable price of sherman products. Extreme fabrication racings bottom frame engine skid plates are specifically designed to protect your yamaha raptor 660 atv frame and engine from anything you decided to roll over. Sep 30, 20 yamaha raptor 660 service manual repair 20012005 yfm660 download here. There was a period when yamaha was making the r6 frame so light that they. Y53 rear fender plastic has crack 03 yamaha raptor 660 r yfm atv quad free ship. Also, remember, if you cut the rear half of the springs off, or build bars, you need to build a panhard bar a bar that goes from the differential to one side frame rail, to keep the rear end from moving side to side. Yamaha yfm 660 raptor 2002 service manual free download. I will be separating the videos just in case someone has a specific question or they only. Does anyone know where i can get a service repair manual from, no luck finding one. Full frame skid plate constructed with light weight. Yamaha raptor 660 atv aftermarket performance parts motosport.

A small crack or defect on the carbon frame is not a total loss. Raptor 660 hot cam camshaft available in stage 1, stage 2, and stage 3. Broken frame and the fix grizzly riders yamaha grizzly atv. Yamaha 2004 rhino 660 yxr660fas service manual pdf. Ebu00152 fittings and fasteners always check the tightness of chassis fittings and fasteners before a ride. Is it ok to remove the tamper resistant torx bolts and. Raptor 700 modifications raptor 700 discussion offtopic lounge general 660 discussion raptor 660 modifications. Original plan was just to clean it up, fix the small broken bits, and ride it to death. No special software required works on all computers. This makes the crankcase smaller and allows for the engine to be mounted lower in the frame. Yamaha grizzly 550 yfm550 yfm 550 2014 14 right side cover plastic frame panel. I was recently invovled in a wreck and the result is a bend frame front members bent in the colision. Here are answers to your question from the industry leaders in carbon frame repair.

I am making a small video series on the tear down of my raptor 660 to replace my jug because it cracked. Yamaha raptor 660 riders know what kicking butt is all about, and with our fine selection of raptor 660 performance parts on hand, we aim to help you continue kicking even more tail end. This yamaha yfm 660 raptor 20002006 service manual free download is a complete factory service and repair manual for your yamaha yfm 660 raptor. Shop a big array of yamaha raptor 660 plastic available to buy today. Listen to your welder about the feasibility of fixing the crack by. I just picked up a 2005 suzuki vinson 500 and it has a cracked frame, im just wondering what you guys were doing to fix it or fix the. The starter clutch isnt a big deal, but rod failure pretty much wastes the entire engine. We are located in ashaway, ri 02804, local pickup is. Youll have to actually fix it but we can definitely sell you the genuine oem parts you need to get your 2008 yamaha atv back up and running. Yamaha raptor yfm660r yfm 660 660r yfm660 0105 service. How to repair a 4x4s broken frame four wheeler network.

Frame cracks on hustler 2052 fastrak lawn mower forum. Yamaha yfm 660 raptor 2000 service manual free download. Download 660, manual, repair, ktm, yamaha yfm rn rnc. We have been selling lifetime warranty clutches since 2005. Instant download of the factory repair manual for the 20012005 yamaha raptor 660. Motosport has the parts and gear you need to keep you and your yamaha raptor 660 atv in style and prime condition. Im certain he used a good quality material when making the repair as far as filler. We are the producer and custom manufacturer of the highest quality racing and recreational products for atvs and utvs.

Our skid plates are 100% hand crafted and american made from high quality domestic aircraft grade aluminum ensure superior strength and durability. Whether you need a quality 14tooth or 15tooth front sprocket or a 40tooth rear sprocket, weve got it. Shop our large selection of yamaha 2007 atv oem parts, original equipment manufacturer parts and more online or call at 18668420086. Click on document yamaha raptor 660 service manual repair 20012005 yfm660. Detailed substeps expand on service procedure information. This is a repair manual and service manual for a yamaha raptor 660. T512 rear sub frame subframe 03 yamaha raptor 660 r yfm atv quad free ship.

A forum community dedicated to yamaha raptor atv owners and enthusiasts. The raptor 250 hasicommon problems with the stock chassis twistingias well as the motor mounts cracking. Most old 4x4s have seen more adventures than anyone could imagine. While the starter motor is rotating the engine the bearing locks the starter shaft to the flywheel and as soon as the engine fires and rotates faster than the starter it lets the engine freely over. Atv parts and bodies great deals on atv bodies, frames, seats, brakes, wheels. Apr 01, 2007 however, all the raptor 660 s can be fragile weve seen more engine failures on this model than we usually do from yamaha. Navigate your 2002 yamaha raptor 660r yfm660rp schematics below to shop oem parts by detailed schematic diagrams offered for every assembly on your machine. They are pretty much selling to the equivalent price of a 400ex. The disadvantage is a little bit more work when changing the oil. Download raptor 660, download, repair manual, service, yamaha.